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Achievements

State of the art

The members of the BONDSHIP consortium have made substantial progress in adapting adhesive bonding to the needs of shipbuilding. The work carried out in the project has enabled us to document the whole new building process and has given us some insight into the in-service phase. The main limitation here is that success is measured over decades rather than months or years – very difficult to achieve for a 3 year project!

Breakthroughs

The BONDSHIP project has achieved considerable breakthroughs:

bulletThe project members generated a wealth of test data under typical “ship” conditions both for short term performance (strength) and long-term performance (fatigue, ageing and creep),
bulletWe have a number of documented Application Cases (ACs) which includes joint specification, design and modelling and full scale testing of joints, production procedures, and production experience,
bulletWe have carried out modelling benchmarks for analytical and numerical methods to establish their validity and confirm their strengths and limitations,
bulletProject members have developed solutions for fire protection of bonded joints and have confirmed their performance experimentally ,
bulletNon-destructive testing methods have been applied to bonded joints to demonstrate their capabilities. We have developed relevant NDT test protocols,
bulletWe have shown that bonding can be cost effective – the main saving is usually a reduction in production time; material costs tend to be higher,
bulletWe have developed an approval scheme for bonded joints that also takes into account the uncertainties of the long-term performance of bonded joints,
bulletPerhaps the most important single result is the BONDSHIP guidelines. They are a summary of the experience from the work in the project and will be published as public document.

Outlook

In summary, we have demonstrated that adhesive bonding is feasible in shipbuilding. What is needed now is to move from pre-competitive research to product development. The main challenge here is that it may take time before adhesive bonding will be taken up as a general joining method – all new joining methods have taken years to establish themselves in shipbuilding. However, the publication of the BONDSHIP guidelines, the most comprehensive guidelines of its kind, will help to spread the use of adhesive bonding in shipbuilding outside the BONDSHIP consortium and thus create a critical mass of users.

 

last edited: 28.02.2006